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Case study5 June 2026Offshore, Norway

Innomag® string magnets recovers 40 kg of steel from milling job

One 12,1” OD Innomag® string magnet alone caught 9,6 kg steel cuttings, proves capacity

Challenge

  • Milling casing window generates large amount of steel cuttings
  • Steel cuttings circulated to surface plugs up flowlines, damage mud pumps and cause problems

Solution

  • Mobilized 4 Innomag® string magnets with standard section milling package
  • Installed string magnets above casing mill in BHA

Benefit

  • Recovered steel cuttings downhole
  • Prevented cuttings to reach surface and cause problems
  • Now standard routine when milling casing

Project

The client drilled an exploration well from a semi-submersible rig at the Haltenbanken area in Norway.  After an initial discovery in the first vertical wellbore, a requirement arose from the license partners to drill a geological sidetrack to appraise the discovery further.  A long reach target required a kick off from inside the 13 3/8” casing high up in the well.

Innomag® string magnets recovers 40 kg of steel from milling job

Drilling operation

The operator decided to plug the vertical wellbore permanently with balanced cement plugs.  A cement plug was set across the 13 3/8” casing shoe, and the crew ran in hole with a casing milling assembly.  A casing window was milled above the top of hard cement, and the well was successfully kicked off with a rotary steerable BHA.

Innomag® string magnets recovers 40 kg of steel from milling job

Circulation while milling

The drill crew took precautions before the milling, in order to protect the flowlines, shakers and mud pumps from steel cuttings.  A new effective MFF® (Magnetic Mud Filter) was installed in the flowline.  However, very small amounts of fine steel particles were recovered on the surface, as most of the steel cuttings was recovered downhole on the Innomag® string magnets.

Innomag® string magnets recovers 40 kg of steel from milling job

Benefits

The use of effective magnets downhole and on surface prevented plugged flowlines, damage to shakers & mud pumps, and general contamination of steel particles in the BOP and surface mud circulation systems.  This reduced the risk for lost time and money for the operator, and expensive equipment damage for the drilling contractor.

 

“The use of string magnets in our casing milling assemblies is now part of our standard operating procedure.”

Drilling Superintendent, Major Operating Oil Company, Norway

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